Industry 4.0 enables the manufacturing sector to become more automated, intelligent, and customized. BMF’s new hybrid resolution technology has become an important choice for researchers and manufacturers to provide greater flexibility, productivity and efficiency.

Powered by PµSL and based on BMF’s new hybrid resolution technology, the dual resolution microArch D1025 printer in either 10µm or 25µm resolution, or in hybrid mode with both resolutions in the same print layer or in different layers.

D1025

10 μm and 25 μm Automatic Switching

Detailed processing of complex structural parts poses significant challenges in industrial manufacturing. D1025 offers a more intelligent solution by enabling cross-scale processing capabilities, which can switch automatically between 10 μm resolution and 25 μm resolution projectors during the printing process based on the slice images. It prints only higher resolution features using 10 μm resolution and other areas in 25 μm resolution to save time.

There are three printing modes available:

• 10 μm only
• 25 μm only
• Hybrid Mode/Dual Resolution

Improved DLP Projection

Two different DLP chips to support two different resolutions at 2716 × 1600 pixels

• 10 μm chip is 27.16mm× 16 mm
• 25 μm chip is 67.9mm× 40 mm

Faster printing time while still producing high-precision parts

• Larger projection zones (compared to existing BMF systems)
• More parts can fit into one zone
• Per-part print time faster when printing a large quantity
• Less zones to stitch together

Parts printed by D1025

Automation – Make Your Exploration More Hassle-Free

With improved built-in automation, this capability enables greater efficiency – saving time, resources and cost. This includes automated adjustments for the platform, membrane, and roller, enabling fully automated platform leveling operations. These three automatic adjustment functions, simplifing preparation work and ensuring a high printing success rate. D1025 users will enjoy a more automated, intelligent, and user-friendly operation experience.

How to start?

• Press a button in the software interface to make laser measurements
• User motors to automatically adjust the level

Benefits:

• Improve ease of use
• Less training required
• Decrease printer turnover time
• Eliminate calibration variability resulting in more successful builds

Plarform

Membrane

Roller

Applications

• Microneedle array with base

Baseplate of microneedles is printed by 25 μm resolution

Needle tips are printed by 10 μm resolution

•  Microfluidics Chip

The channels can be printed by 10 μm, while the areas surrounding channels can be printed by 25 μm.

• Chip array socket

The inside small holes can be printed by 10 μm, while the outside areas can be printed by 25 μm.

If you want to know more about our new hybrid resolution technology and D1025, please contract us And we look forward to an idea collision with you.